What is a Brick? Composition & Function of Ingredients. Standard Brick Size.

What is a Brick?

Brick is a commonly used building material. It is a unit made of burnt clay. It is mainly composed of clay, sand, lime and bearing soil or other concrete materials. Containing a good mixture of these elements the mixture is fired into the manufacturing process. Then a dry Brick is made up.

Composition of Bricks & Function of Ingredients

Bricks are rectangular units of construction material. Bricks are used in masonry construction, walls, and pavements. It is used as a substitute of stone, where the stone is not readily available. Brick chips are often used as coarse aggregate in the concrete mix.

Percentage of Constituents of Brick (on Weight Basis)

There are six major ingredients of brick. The general percentage of these ingredients in brick is given below:

Ingredient	Percentage in brick
Silica (SiO₂)	55%
Alumina (Al₂O₃)	30%
Iron Oxide (Fe₂O₃)	8%
Magnesia (MgO)	5%
Lime(CaO)	1%
Organic Matter	1%

Chief Ingredients of Brick and Their Functions

Silica (Sand) and Alumina (Clay), these two are the most prominent ingredients in brick clay. When mixed with water in proper proportions, it gains plasticity. The plastic mass can be easily molded and dried. It should not go through cracking, shrinkage or warping.

Alumina

Alumina is the main constituent of clay. It acts as a cementing material in raw brick. Brick clay is plastic due to the presence of alumina. This plasticity ensures that bricks can be molded. An excess amount of alumina in clay may cause the bricks to shrink, warp or crack on drying and burning as any other cementing material.

Silica

Good quality bricks contain 50-60% silica. It is present in both free and combined form. As frees sand, it remains mechanically mixed with clay. In combined form, it reacts with alumina to form aluminosilicates. Silica prevents raw bricks from cracking, shrinking and warping. The higher the proportion of sand, the more and shapely and uniform in texture will be the brick. Although, excess silica destroys cohesion between the brick clay particles and makes brick brittle and weak. The durability of bricks largely depends upon the proper proportion of silica and alumina.

Lime

Bricks should contain a little amount of finely powdered lime. It enables silica (of a required portion) to melt at the furnace temperature of 1650^oC and binds the particles of brick together resulting in strong and durable bricks. At about 1100^o C, lime acts as a catalyst to elevate the furnace temperature to 1650^oC at which silica fuses. This slightly fused silica works as a strong cementing material. Excess lime in brick clay will cause vitrification of bricks. It causes bricks to melt, as more than the required amount of silica will fuse. The bricks then lose their shape and become disfigured.

Iron Oxide

Bricks contain a small quantity of Iron Oxide. Iron Oxide acts a flux like lime, thus helps silica to fuse at low temperature. It imparts a red color to bricks upon burning. Iron also increases the durability and impermeability of the bricks.

Magnesia

A small proportion of magnesium decreases shrinkage and gives a yellow tint to the bricks. An excess amount of it causes bricks to decay.

Harmful Ingredients of Brick:

Lime

Excess lime melts the bricks and disfigures it. If CaCO₃ exists (in the purest form, i.e., if it contains at least 95% CaO) in lime-lump in brick clay, it converts into quicklime on burning. When these bricks come in contact with water, quicklime slakes and expands. And causes disintegration of bricks.

Alkalis

Alkalis are mainly salt of Sodium (Na) and Potassium (K). It acts as a flux in the kiln and causes fusion, warping, and twisting of bricks. Alkalis absorb moisture from the atmosphere and cause dampness & efflorescence in bricks (because of the presence of hygroscopic salts, e.g., CaCl₂, MgCl₂, etc.).

Pebbles, Stones & Gravels

Their presence does not allow thorough mixing of earth, thus the bricks produced are weaker. Such bricks cannot be broken at the desired section and they break very irregularly.

Iron Pyrites (FeS)

Iron Pyrites causes crystallization & disintegration of bricks while burning. It discolors bricks in the form of black slag.

Organic Matter

Organic matter in bricks makes bricks porous resulting in low density and weaker bricks.

STANDARD Brick Size:

Bricks are one of the most utilized and essential building construction materials. The standard brick Size is used to construct a masonry wall that is relatively durable and strong in nature. They are very popular from the olden days to the modern days because of their low cost and durability.

Besides any other various dimension of bricks, the global construction agencies maintain a standard dimension of brick. Standard brick size for working purpose is 225 x 112.5 x 75 in mm dimension (length x depth x height). In addition, this includes 10 mm mortar joints, and then the actual dimension of brick is 215 x 102.5 x 65 in mm dimension.

Besides these different countries uses a different standard dimension of brick. Like

The United Kingdom Standard Brick Dimensions

The standard dimension of a modern brick is 215 × 102.5 × 65 in mm (length x depth x height) dimension.

The United States Standard Brick Dimensions

Modern standard brick dimension 203 × 92 × 57 mm. The more commonly used is the modular brick, which dimension is 194 × 92 × 57 mm (length x depth x height).

Australia Standard Brick Dimensions

Boral company prescribed the standard brick size 230 x 110 x 76 mm (length x depth x height). Also, different size bricks are produced there.

Cyclonic Areas Standard Brick Dimensions

Cyclonic areas larger hollow bricks are used, which standard dimension is 290 x 140 x 90 mm (length x depth x height).

Bangladesh Standard Brick Dimension

In Bangladesh, standard brick dimension is 9 1⁄2 x 4 1⁄2 x 2 3⁄4 inch (length x depth x height).

India Standard Brick Dimensions

The standard brick dimension is 190 x 90 x 90 mm (length x depth x height) as prescribed by BIS. With mortar thickness, the dimension of the brick remains 200 x 100 x 100 mm.

Nepal Standard Brick Dimensions

The standard brick dimension is 240 x 115 x 57 mm (length x depth x height), which is prescribed by the National Building Code (NBC) of Nepal.

And other various countries also use the various dimension of bricks.

Also Read : Masonry Works. Types of Masonry Work. Advantages & Disadvantages.
Also Read : 10 Basic Materials Used in Building Construction.